HELICAL MILLING

- Aug 30, 2018-

A helix may be defined as a regular curved path, such as is formed by winding a cord around the surface of a cylinder. Helical parts most commonly cut on the milling machine include helical gears, spiral flute milling cutters, twist drills, and helical cam grooves. When milling a helix, a universal index head is used to rotate the workpiece at the proper rate of speed while the piece is fed against the cutter. A train of gears between the table feed screw and the index head serves to rotate the workpiece the required amount for a given longitudinal movement of the table. Milling helical parts requires the use of special formed milling cutters and double-angle milling cutters. The calculations and formulas necessary to compute proper worktable angles, gear adjustments, and cutter angles and positions for helical milling are beyond the scope of this manual.